Systems for On-Body Medical Devices
Precision systems for manufacturing connected health and on‑body devices.
Manufacturing Solutions for On-Body Medical Devices
Delta ModTech designs advanced coating, converting, and packaging systems for on-body medical device manufacturing, enabling scalable production of wearable and adhesive-based devices.
Engineered for Wearable Device Manufacturing
On-body devices demand:
Registration Control
Tight registration control
Adhesive Laminate
Complex adhesive laminate construction
Component Placement
Automated component placement
Web Handling
Clean, repeatable web handling and tension control
Vision Inspection
Inline vision inspection and rejection
Our modular roll-to-roll converting systems maintain dimensional stability across breathable films, medical-grade adhesives, foams, and release liners — ensuring consistent product performance and reduced scrap.
Built for Regulated Medical Production
Delta ModTech systems support:
- ISO 13485 manufacturing environments
- IQ/OQ/PQ validation readiness
- CFR Part 820 workflows
- Full process traceability
Whether you’re scaling from pilot production or optimizing high-volume output, we help wearable device manufacturers achieve precision, throughput, and long-term scalability.
From CGM patches and insulin delivery platforms to wearable monitoring systems, our equipment integrates precision rotary die cutting, multi-layer lamination, adhesive converting, and automated assembly into a single streamlined manufacturing solution.
Product Examples
ECG Converting Demo
Similar to a wide range of wound care products, the multiple ECG electrode parts in this video need to be joined to ultimately create a single product. We take an adhesive layer and join it with foam to create an ECG electrode and place it on a release liner. Capabilities showcased in this demo include lamination, die-cutting, island transfer, and shingling conveyor.
Wearable Sensor Demo
This video highlights our capabilities for converting wearable sensor patches such as glucose monitors. The demo places both nonwoven and polyester materials in a registered die cut. Our vision inspection system provides closed-loop feedback for die-cutting and overall part dimensioning. Capabilities showcased include die-cutting, island placement, vision inspection, and shingling conveyor.
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Application Specialists
jennifer bellamy
Business Development
laura gustafson
Business Development
From curious questions to preparing a quote, we’re ready to help.
Whether we’re answering some introductory questions or if you’re in need of a quote, just fill in the form or call us at 1-800-279-3358 and we can get you the answers you need.