Industrial die cutting machines that achieve the tightest tolerances.
Whether you’re faced with new specifications that require tighter tolerances, or your old machine can no longer cut as precisely as it used to, Delta ModTech has a solution with our precision industrial die cutting machines.
Our industrial die cutting equipment meet the tightest tolerances in the medical and pharmaceutical industries, as well as ongoing challenges from other vertical industries. Our die cutters hit these tolerances, time and time again, based on two factors:
Registration software that ensures precise die cutting.
Complex and tight tolerance die cut parts require exceptional registration. Our registration software is unparalleled in its ability to make corrections from incoming eyemarks to put the cut in precisely the right place automatically. No manual adjustments necessary.
Our experience has proven that there is no one-size-fits-all solution for registration sensing. The materials, process, and operator interaction all need to be assessed to provide the best product for your customer. We will help you determine the best system for your registration sensing: vision cameras, sensors, or maybe a combination of both. If inspection cameras are the right fit, our MOD-TRACK® Vision System gives you the ability to update the registration position in closed-loop, confirm product quality and dimensional tolerances to maintain the best CPK for the process.
The Servo motor controls make the difference.
You’ll understand why we are the Masters in Motion® when you get behind the controls of our INTELLI-MOD® control system. Complete control of each module allows you to perfect each segment of a converting process.
The precision of registration on each die cut is based on our control system. Since there is a separate servo motor at each station, the die cut modules can be adjusted independently of each other, allowing the cut to be changed quickly. This allows the machine to make precise cuts even when the eyemarks are inconsistent.
Individual servo control at each die station also allows for another critical factor in web converting, precise tension control. Each die, nip or print station can be set at a different speed ratio to allow you to create tension zones with the press of a button.
A wide range of industrial die cutting capabilities.
Over 30 years ago we designed the Crusader® Converter from the ground up to be the most flexible and precise roll to roll die cutting machine on the market and today it continues to be the industry leading narrow web die cutting platform.
We know the advantages of converting with this innovative tool and we’ve seen our customers thrive on the increased capabilities it offers. Now it’s time for you to consider using laser die cutting and giving your company an edge over the competition.
Changeovers aren’t complete until you’re making good product. Our finishing systems are built to minimize make ready times. With faster setups and fewer adjustments you can spend your time adding value to your labels.
The ultimate in process flexibility. Fully loaded and ready to go. This machine comes complete and ready to perform a variety of processes. Simply load your specification and tooling
We have developed several of our own sealing modules as well as integrated sealing technologies to meet our customers needs for 3-4 side seal pouching and end of the line packaging. Heat seal pouching, cold seal pouching, reciprocating sealing, rotary sealing, are all available as both standalone machines and quick change modules.
Do you already have a Delta ModTech machine and want to upgrade your system for vision inspection and/or closed loop registration control? Push the limits of your manufacturing and have confidence in your products with MOD-Track® Machine Vision Inspection System.
Changeovers aren’t complete until you’re making good product. Our finishing systems are built to minimize make ready times. With faster setups and fewer adjustments you can spend your time adding value to your labels.
Industrial die cutting equipment that provides endless functionality.
Sheeting
Slitting
Scoring
Perforation
Lamination
Flexographic Printing
Rotary Punching
Island Placement
Process for achieving the tolerance.
Your die cuts can only be as precise as the equipment that makes them. Our machines are built with rigid welded steel frames and the highest quality materials. We don’t cut any corners in our builds so our machines hold up to years of production and still give you tight tolerance cuts that you require.
Each machine we build is subject to our quality manufacturing practices. From order to installation we have procedures in place to ensure quality checks throughout the machine build process and timely project communication.
Each part is inspected for compliance prior to installation and our software undergoes various levels of acceptance testing. Once your machine is built, we ensure it can run your product and meet your exacting requirements. Our process experts “de-bug” each process from unwinding the raw material to final product output.
We aren’t satisfied until your machine is making good products, within your specification.
254 mm (10 in), 330 mm (13 in), 508 mm (20 in), 609 mm (24 in), 762 mm (30 in), 1016 mm (40 in), 1270 mm (50 in), 1702 mm (67 in), 2000 mm (79 in)
Max Speed:
Up to 152 m/min (500 ft/min)*
Max Speed – Semi Rotary:
106 m/min (350 ft/min)*
Registered Cut Tolerance:
+/- 50 microns (0.002 inch)*
Unwind/Rewind Mandrel Diameter:
26 mm (1 in), 76 mm (3 in), 153 mm (6 in)
Control System:
Delta ModTech INTELLI-MOD® control system
Drive System:
Servomotor Control
User Controls:
Touchscreen HMI Pendant Arm
Cabinet Construction:
Welded Steel Frame, Aluminum Front Plate
Cabinet Sizes:
1.2 m (4 ft), 2.4 m (8 ft), 3 m (10 ft)
*Process Dependent
Meeting or exceeding customer expectations is the top priority with every part PLITEK® produces. Delta rotary and laser cutting machines contribute to our ability to produce multi-layer parts at high volumes, with tight registration and precision tolerances, enabling us to exceed even the most demanding customer expectations. We are proud to own many exceptional rotary and laser cutting machines from Delta as they are mission critical to our continued success.
Keith Hoffman
Operations Manager, PLITEK
From curious questions to preparing a quote, we’re ready to help.
Whether we’re answering some introductory questions or if you’re in need of a quote, just fill in the form or call us at 1-800-279-3358 and we can get you the answers you need.
