Surgical Products
Precision systems for manufacturing disposable surgical and procedural products.
Delta ModTech designs advanced roll-to-roll coating, converting, and automation systems engineered to support the complex material constructions used in surgical product manufacturing.
Our modular platforms integrate precision rotary die cutting, multi-layer lamination, adhesive processing, slot die coating, drying, and automated assembly — delivering scalable production solutions for regulated healthcare markets.
Core Converting & Coating Capabilities for Surgical Manufacturing
Surgical product production requires tight process control and repeatable material handling. Delta ModTech systems are engineered to support:
- Precision rotary die cutting with tight registration control
- Multi-layer medical laminate construction
- Slot die coating of medical-grade adhesives and roll-to-roll coating & drying
- Pattern adhesive application
- Kiss cutting and liner integration
- Foam, film, and nonwoven converting
- Ultrasonic welding of various layers
- Controlled-tension web handling
- Servo-driven web alignment
- Inline inspection and defect detection
- Automated assembly and kitting integration
These capabilities ensure dimensional accuracy, clean edge quality, consistent adhesive placement, and scalable commercial production.
Scalable Production from Development to Commercialization
Surgical product manufacturers must transition efficiently from product development to high-volume production.
Delta ModTech converting and automation systems enable:
- Pilot-to-production scalability
- Reduced scrap and improved yield
- Consistent multi-layer alignment
- Automated inspection and reject tracking
- High-speed roll-to-roll manufacturing
Whether producing adhesive incise films, wound care laminates, or sterile barrier components, our systems are built to deliver repeatable performance and long-term reliability.
Product Examples
- Surgical Drapes & Incise Films
- Advanced Wound Care Components
- Surgical Fixation & Device Securement
- Sterile Barrier & Packaging Components
- Implant & Procedure Support Materials
- Hemostatic & Sealant Substrates
- Electrode & Monitoring Components
Segment Experts
will sjobeck
Business Development
dane van hulzen
Business Development
anders haag
Business Development – Europe
simon vuillier
Business Development – Europe
From curious questions to preparing a quote, we’re ready to help.
Whether we’re answering some introductory questions or if you’re in need of a quote, just fill in the form or call us at 1-800-279-3358 and we can get you the answers you need.