Surgical Products
Precision systems for manufacturing disposable surgical and procedural products.
Manufacturing Solutions for Surgical Products
Delta ModTech designs advanced roll-to-roll coating, converting, and automation systems engineered to support the complex material constructions used in surgical product manufacturing.
Our modular platforms integrate precision rotary die cutting, multi-layer lamination, adhesive processing, slot die coating, drying, and automated assembly — delivering scalable production solutions for regulated healthcare markets.
Core Converting & Coating Capabilities for Surgical Manufacturing
Surgical product production requires tight process control and repeatable material handling. Delta ModTech systems are engineered to support:
Rotary Die Cutting
Precision rotary die cutting with tight registration control
Medical Lamination
Multi-layer medical laminate construction
Slot Die Coating
Slot die coating of medical-grade adhesives and roll-to-roll coating & drying
Pattern Adhesive
Pattern adhesive application
Kiss Cutting
Kiss cutting and liner integration
Material Converting
Foam, film, and nonwoven converting
Ultrasonic Welding
Ultrasonic welding of various layers
Web Handling
Controlled-tension web handling
Web Alignment
Servo-driven web alignment
Inline Inspection
Inline inspection and defect detection
Assembly & Kitting
Automated assembly and kitting integration
These capabilities ensure dimensional accuracy, clean edge quality, consistent adhesive placement, and scalable commercial production.
Scalable Production from Development to Commercialization
Surgical product manufacturers must transition efficiently from product development to high-volume production. Delta ModTech converting and automation systems enable:
- Pilot-to-production scalability
- Reduced scrap and improved yield
- Consistent multi-layer alignment
- Automated inspection and reject tracking
- High-speed roll-to-roll manufacturing
Whether producing adhesive incise films, wound care laminates, or sterile barrier components, our systems are built to deliver repeatable performance and long-term reliability.
Product Examples
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Helping Precision Converting Generate a 4x Productivity Increase
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How ATL Corp Helped KelCor Convert a Breakthrough Medical Product Idea Into Reality
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Whether we’re answering some introductory questions or if you’re in need of a quote, just fill in the form or call us at 1-800-279-3358 and we can get you the answers you need.