Demo Machine #8: Wearable Circuit Manufacturing – Crusader Packager
Medical wearable devices require high-precision components, including sensor patches that adhere to the skin
Challenge
Manufacturers often struggle with controlling material waste and meeting tight tolerances.
They may also need to use a multi-step production process that slows output and increases costs.
Solution
The Crusader® Packager is demonstrating single-pass manufacturing that maximizes efficiency, enhances precision, and eliminates material waste.

Feautres:
- The Vera-Score slitter tool spreads and slits material
- without waste
- The island transfer module precisely places components
- Vision inspection ensures quality and accuracy
- In-line packaging reduces handling and speeds up production
This fully automated system allows you to achieve high-precision die-cutting, optimize material use, and streamline wearable sensor production.

Packaged Wearable circuit
In this demo, we produced a wearable circuit. Which is then packaged in-line to speed up production.
From curious questions to preparing a quote, we’re ready to help.
Whether we’re answering introductory questions or if you’re in need of a quote, just fill out the form or call us at 1-800-279-3358 and we can get you the answers you need.

Partner Information
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