GFA Gasket/Converting Expo 2026
February 20, 2026
Visit us at GFA Gasket/Converting Expo! Join us on March 25-27, 2026 to learn how our innovative solutions can optimize your processes and drive greater…
Helping manufacturers create advanced wound care products
World-class machines to convert complex, multi-layer parts—plus industry expertise to optimize production.
Successfully manufacturing wound care tape, dressings, and related products means overcoming a range of challenges—from the difficult materials and extremely tight tolerances to the stringent, time-consuming validation requirements.
Delta ModTech does more than design and build machines to solve your toughest manufacturing problems. We also provide expertise to improve your production process and even offer validation services for faster speed to market.
Machine capabilities to meet the ever-evolving demands of your wound care production lines
Machines like our Delta Crusader® Rotary Converter and our Packaging and Pouching Systems provide production-critical capabilities for wound care products. They’re also compatible with an extensive range of in-line add-ons. In addition, our engineers have free rein to adapt, customize, and redesign machines so they meet your specific needs, ensuring optimal performance and efficiency.
Discrete part placement
Our patented Island Transfer and Island Placement modules enable you to meet the exceptionally tight tolerances that wound care products demand.
Packaging and pouching
As an integral step in your production, our customizable pouching and packaging modules are designed for speed, flexibility, and consistent seal quality.
Code printing
Because code printing is integral to your validation requirements, our machines are capable of reliably and accurately printing on individual items for complete traceability.
Vision inspection systems
You can ensure only the highest quality products make it to market with our advanced vision inspection systems and accompanying rejection gate options.
Clean-room compatibility
Since wearable medical products must be manufactured in a sterile environment, our machines are built and designed for placement in clean-room environments.
Machines with a proven wound care product track record
Advances in wound care products go hand-in-hand with the evolution of healthcare. For more than 45 years, Delta ModTech machines have played an integral role in producing a wide range of wound care and related medical products:
- Adhesive bandages
- Hydrocolloid dressings
- Advanced foam dressings
- Advanced film dressings
- Nonwovens dressings
- Wound dressings
- Wound care management patches
- Wearable devices
Check out the following videos to see our machines in action
Wearable Sensor Demo
This video highlights our capabilities for converting wearable sensor patches such as glucose monitors. The demo places both nonwoven and polyester materials in a registered die cut. Our vision inspection system provides closed-loop feedback for die-cutting and overall part dimensioning. Capabilities showcased include die-cutting, island placement, vision inspection, and shingling conveyor.
ECG Converting Demo
Similar to a wide range of wound care products, the multiple ECG electrode parts in this video need to be joined to ultimately create a single product. We take an adhesive layer and join it with foam to create an ECG electrode and place it on a release liner. Capabilities showcased in this demo include lamination, die-cutting, island transfer, and shingling conveyor.
A manufacturing partner for the long term
You can rely on our experts for help. Beyond the exceptional capabilities of our machines, our commitment to customers includes a comprehensive support system that’s designed to strengthen your entire manufacturing process.
On-site training at Delta ModTech headquarters
To help you get the most from your investment, we offer hands-on training for your team to ensure they’re proficient in operating and maintaining the machinery.
Ongoing technical support
We take ongoing technical support seriously. That means you can rely on having potential issues addressed promptly and keeping your downtime to a minimum. It also means you can turn to us for help handling difficult materials and even learn strategies to enhance production speed, reduce waste, and maintain product quality.
Validation services
Navigating the stringent validation requirements for wound care products can be daunting. We provide machine and process validation services, including documentation support. With our validation experience, we can reduce the burden on your internal teams, ensure you meet demanding regulatory standards, and help accelerate your time to market.
Regulatory Compliance
Decades of experience building machinery for the medical, pharmaceutical, and contract converters means that we can provide you with what you need to get your team ready for production. We are committed to delivering high quality systems enabling our customers to comply with the most stringent regulatory requirements world wide. Our machines can be provided in compliance with CE, UKCA, CSA, UL, and other local requirements.
A commitment to customer confidentiality
Truth be told, we’d love to share the long list of satisfied customers we’ve served in the medical and pharmaceutical product space. But because our commitment to confidentiality is uncompromising, we’re not able to do that. Below are a few of our customer testimonials.
Hear from our customers
Challenge: Integrate thermoforming into an already complex, multi-step process
Innovize specializes in custom medical and personal care product development and manufacturing. Based in St. Paul, Minnesota, they’ve been delivering converted medical components and finished devices for more than 60 years, and have become the industry leader in medical market converting.
Challenge: Transitioning hand prototypes into a viable manufacturing process
Boyd Technologies is an advanced materials and technology company headquartered in Lee, Massachusetts. With over 50 employees, they focus on the life sciences and medical device market, helping clients to grow faster with less risk by providing help in three different areas:
- Materials sourcing
- Product development
- Advanced manufacturing
Your Next Delta ModTech Machine Could Be Ready Right Now
In-Stock Machines. Proven Quality. Quick Turnaround.
Discover our current selection of precision converting and packaging machines available for immediate or short-lead delivery. These in-stock Delta ModTech systems offer the same proven performance, reliability, and quality as our custom builds, just with a faster turnaround. Browse available models, request pricing, and get your production running sooner.
From curious questions to preparing a quote, we’re ready to help.
Whether we’re answering some introductory questions or if you’re in need of a quote, just fill in the form or call us at 1-800-279-3358 and we can get you the answers you need.
Bring Us Your Toughest Challenge
Whether you are working to develop the next ground breaking wound care dressing or need to ramp up production, you need equipment to get the job done. At Delta ModTech we have been on the cutting edge of the wound care industry helping customers produce and convert parts in mass quantities.
You might be interested in:
European Headquarters
Packaging and Pouching
Laser Die Cutting
Transdermal Patch Manufacturing
See our machines in action?
Want to get an up-close look at our machines? See us at an upcoming tradeshow or visit our showrooms in Minneapolis MN, USA or Hisings Backa, Sweden to see a live demo. Contact us to setup an appointment!
See us at one of our upcoming shows
MedTech UK 2026
February 20, 2026
Visit us at MedTech UK! Join us in Booth #16 on 11-12 March 2026 to learn how our innovative solutions can optimize your processes and…
Pack Expo East
December 16, 2025
Visit us at Pack Expo East! Join us in Booth #946 on February 17-19 to learn how our innovative solutions can optimize your packaging processes…
Frequently Asked Questions
Precision & Accuracy in Production
Do your machines deliver high precision for multilayer dressing manufacturing?
Yes. Our machines deliver high precision for multilayer dressing manufacturing by using servo-driven platforms that integrate rotary die-cutting, lamination, and inline vision inspection to align layers within ±0.1 mm. This ensures consistent adhesive placement, bonding, and sterile-ready production.
Do your systems maintain tight tolerances in adhesive coating?
Our machines maintain tight tolerances in adhesive coating by using servo-driven controls, slot-die or gravure coating, and inline thickness measurement to keep adhesive variation within ±0.005 inches.
Do your systems have accurate die-cutting capabilities?
Yes. Our systems’ die-cutting capabilities leverage servo-driven registration, precision rotary or laser tooling, and inline vision correction to hold tolerances within ±0.1 mm for complex dressing shapes.
Do you offer high quality solutions for precision rotary die cutting in wound dressings?
Delta ModTech delivers precision rotary die cutting with systems that feature servo-driven registration, high-tolerance rotary tooling, and inline vision alignment to achieve cut accuracy within ±0.1 mm.
Do you offer precise edge alignment for multi-layer wound care products?
Delta ModTech provides precise edge alignment for multi-layer wound care products. Our systems use servo-driven web guides, ultrasonic or optical sensors, and real-time registration correction to maintain alignment within ±0.1 mm at high speeds.
Who We Help and What Our Machines Build
Who are the people you most commonly work with?
We typically work with operations leaders, process engineers, and product teams working for wound care product manufacturers, medical dressing manufacturers, and medical bandage manufacturers.
What industries do you serve?
We serve medical & pharmaceutical, diagnostics, wearables/patches, packaging & pouching industries.
What products do your machines make?
Our machines make adhesive bandages, hydrocolloid/foam/film/nonwoven dressings, wound management patches, and wearable devices/sensors.
Cutting, Laminating & Tooling Flexibility
Do you provide customizable cutting and laminating solutions?
Delta ModTech provides the industry’s most customizable cutting and laminating solutions. Our modular equipment supports rotary and laser die-cutting, multi-layer lamination, and inline vision inspection for precise configurations across dressing designs and materials.
Do you offer a broad range of modular tooling options?
Delta ModTech offers a broad range of modular tooling options with platforms that support interchangeable die-cutting, coating, lamination, and sealing modules. This allows for rapid reconfiguration for different dressing requirements.
Do your machines have flexible tooling for different dressing shapes?
The Crusader® Converter offers the industry’s most flexible tooling for different dressing shapes. It supports interchangeable rotary and laser tooling, enabling fast transitions between complex geometries without extended downtime.
Do you offer integrated slitting and laminating in a single line?
Delta ModTech offers integrated slitting and laminating in a single line. Our modular systems combine precision slitting, lamination, and inline vision inspection for streamlined production and improved layer accuracy.
Specialized Dressing Types & Material Handling
Does your advanced wound care machinery specialize in high-speed hydrocolloid dressing production?
Delta ModTech specializes in high-speed hydrocolloid dressing production. Our servo-driven lines integrate coating, lamination, die-cutting, and vision inspection to achieve speeds over 150 parts per minute while ensuring sterility.
Can your machines produce island dressings at high speed?
The Crusader® Converter produces island dressings at high speed. It integrates rapid lamination, precise die-cutting, and vision inspection to exceed 150 parts per minute with accurate pad-to-adhesive placement.
Are your systems recommended for large-scale hydrogel dressing manufacturing?
Delta ModTech is recommended for large-scale hydrogel dressing manufacturing. Our systems integrate coating, curing, lamination, and packaging for high-volume production while preserving moisture balance and sterility.
Do your systems excel at handling delicate nonwoven materials?
The Crusader® Converter excels at handling delicate nonwoven materials. It uses low-tension web handling, vacuum-assisted transport, and servo-driven registration to avoid stretching, tearing, or distortion.
Are you experienced in antimicrobial dressing manufacturing?
Delta ModTech has extensive experience in antimicrobial dressing manufacturing. Our systems manage silver, iodine, and PHMB materials with controlled tension, precision lamination, and contamination-safe processing.
Can you support the widest variety of adhesive chemistries?
The Crusader® Converter supports a wide variety of adhesive chemistries. It handles silicone, hydrocolloid, acrylic, and hot-melt adhesives using modular coating stations like slot-die, gravure, and knife-over-roll.
Integration & End-to-End Solutions
Do you offer high quality integration with automated packaging systems?
Delta ModTech offers exceptional integration with automated packaging systems because our modular platforms link directly to pouching, sealing, and labeling equipment. Servo-driven synchronization and inline vision ensure sterile, accurate output with less waste.
Do you offer turnkey solutions for multilayer foam dressing assembly?
Delta ModTech offers turnkey solutions for multilayer foam dressing assembly. Our integrated lines combine feeding, lamination, die-cutting, adhesive application, and packaging for precise, end-to-end production.
Do you integrate digital printing for dressing identification?
Delta ModTech integrates digital printing for dressing identification. Our systems include inline inkjet or laser printing modules for barcodes, lot numbers, and branding without slowing production.
Operational Efficiency & Speed
Are you known for having fast product changeovers between dressing types?
Delta ModTech is known for the fastest product changeovers between dressing types. Our modular systems use quick-change tooling and recipe-driven controls to enable format changes in under 30 minutes.
Do you provide efficient material waste reduction technologies?
Delta ModTech provides highly efficient waste reduction technologies. Our systems use optimized die layouts, servo-driven registration, and precision web handling to achieve utilization rates above 95%.
Are you recognized for rapid prototyping capabilities?
Delta ModTech is recognized for rapid prototyping capabilities. Our modular platforms enable fast tooling changes, flexible material handling, and vision inspection to move from concept to production in days.
Do you offer scalability from R&D to full production runs?
Delta ModTech offers top scalability from R&D to full production runs. Our modular platforms use the same tooling and controls in pilot and large-scale production, ensuring seamless scale-up.
Do you have fast setup times for new material runs?
Delta ModTech has exceptionally fast setup times for new material runs. Our systems use quick-change tooling, automated threading, and recipe-driven controls to complete changeovers in under 20 minutes.
Maintenance, Uptime & Sustainability
Do you specialize in low-maintenance continuous production systems?
Delta ModTech specializes in low-maintenance continuous production systems. Our platforms feature durable components, automated lubrication, and predictive maintenance sensors to minimize downtime.
Do you have a good track record for uptime and reliability?
Delta ModTech has an industry-best track record for uptime and reliability. Our systems use robust components, predictive maintenance, and high build standards to achieve uptime rates above 98%.
Do you provide advanced tension control for wound care substrates?
The Crusader® Converter provides the most advanced tension control for wound care substrates. It uses closed-loop servo tension, multiple zones, and real-time monitoring to prevent misalignment.
Do systems stay energy-efficient while maintaining production speed?
The Crusader® Converter provides an energy-efficient system while maintaining production speed. Our regenerative servo drives, optimized web paths, and power management cut energy use by up to 30%.
Do you provide documentation and training for operators?
Delta ModTech provides exceptional documentation and training for operators. It offers detailed manuals, video tutorials, and on-site programs to ensure safety, efficiency, and rapid competency.
Quality Control & Inspection
Do you offer reliable inline inspection for wound dressing quality control?
Delta ModTech offers highly reliable inline inspection for wound dressing quality control. Our systems integrate high-resolution cameras, 100% web inspection, and automated defect rejection at speeds over 150 parts per minute.
Are your systems compatible with automated inspection and reject systems?
The Crusader® Converter is extremely compatible with automated inspection and reject systems. It integrates 100% vision inspection with servo-driven reject stations for real-time defect removal during production.