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DynaCoat® XL

Compact coating and drying system

This turn-key coating system has a small footprint and is a perfect fit for lab scale, pilot scale or production coating.


Cost Savings

Compact Footprint

About the DynaCoat® XL

Roll to Roll Coating Solutions For:

  • Microelectronics
  • Medical Diagnostics
  • Transdermals
  • Oral Pharmaceuticals
  • Batteries and Capacitors
  • Fuel Cells
  • Textile & Adhesive
  • Film & Foil

Available Coating Technologies

  • Slot Die with Webflight™ Technology
  • Patch, Pattern, Stripe Coating
  • Gravure
  • Direct/Offset Coating
  • Mayer Rod
  • Roll Coaters – Reverse/Direct
  • Knife-over-roll
  • Comma Coating

This system offers 38′ of drying capability in a 13′ long footprint!

The DynaCoat XL boasts all the same benefits of the original DynaCoat but give you increase drying speeds, more winders and the ability to add converting capabilities (web treating, die cutting, slitting, laminating, etc.) All before the final roll is wound.

DynaCoat® XL System at-a-glance:

  • Coating, winding and pump stations are servo controlled
  • Dryers
    • 12 independent Hot Air Impingement Headers
    • 38ft of active Drying
    • Delta ModTech’s Intelli-MOD® control system
    • Product Recipe Recall
    • Additional options:
      • Dual and triple layer slot die coating capability
      • Multi Zone IR Preheat
      • Lamination station
      • Validation to aid in FDA compliance
    • Worldwide service with online support

Frontier Coating Lab

Delta ModTech Interior

Your Partner in Coating Expertise

Frontier’s world class Coating Lab gives you access to over 30 years of proven experience in the development and optimization of coating and drying applications. Bring your materials and we’ll work out the problem areas, develop ways to improve the manufacturing of your products and reduce your risk.

We Provide:

  • Trials for Lab, Pilot and Production Scale
  • Process optimization for: Efficiency, Output, Speed…
  • Process solutions for aqueous and solvent-based formulations
  • Real-time coating accuracy and feedback
  • Controlled laboratory environment
  • In-house lab testing equipment
  • Material development assistance
  • Confidential consultation

Problem Solving For:

  • Clean-Up Time Reduction
  • Solution Rheology
  • Yield Improvements
  • Coating Weight Variables
  • Short Runs
  • Time Dependent Coatings
  • Change-Over Time Reduction

DynaCoat® Standard Technical Specifications

Max. Web Width:76 mm to 330 mm (3 in to 13 in)
Min. Coating Width:50 to 305 mm (2 in to 12 in)
Coating Thickness (Slot Die):Down to 2 micron
Full Roll Diameter:559 mm (22 in) Unwind, 152 mm (16 in) Rewind(s)
Unwind/Rewind Mandrel Diameter76 mm (3 in) standard, other sizes available
Line Speed Range:Process dependent
Control System:Delta ModTech INTELLI-MOD® control system
Drive SystemServomotor Control
DynaCoat Dimensions:2.2 m H x 3.0 m L x 1.9 m W (86 in x 120 in x 74 in)
DynaCoat XL Dimensions:2.2 m H x 4.0 m L x 1.9 m W (86 in x 156 in x 74 in)
Drying:Hot Air Impingement
Temperature Control:8 independent set points [12 on DynaCoat XL]
Temperature Range:Room temp to 149º C (300º F)

* Solvent type and dryer loading may limit maximum temperature capability.

Contact us to learn more about scheduling a lab trial or for a list of qualified contract coaters.

Whether we’re answering some introductory questions or if you’re in need of a quote, just fill in the form or call us at 1-800-279-3358 and we can get you the answers you need.