Over 30 years ago we designed the Crusader Converter from the ground up to be the most flexible and precise roll to roll die cutting machine on the market.
This first-of-its-kind machine continues to be the industry leading narrow web die cutting platform for contract converting.
The Crusader gives you so many options to do so many things. It’s like a dream.
“At Boyd, advanced manufacturing technologies increase our ability to provide our customers higher quality products with tighter tolerances. Our servo driven Crusader presses utilize both rotary and flex die technology to convert multiple layers of material and control island placement inline, ensuring part repeatability.”
Jeff Snedeker, Engineering Manager
Save precious materials with our game changing Island Placement modules.
Servo controlled unwind and rewinds, closed loop tension, and unlimited expansion capabilities.
Conveyors, stackers, reject gates, waste removal and cartoner integration.
Flexographic printers, lot/date code printing and finishing modules for inline/nearline digital press integration.
Robotics, pick and place, feeders, extruders, coaters, dryers, ERP/IoT system integration and more.
If you need it, we’ve probably already designed it and built it. Just ask!Contact Us
Max Web Width: 10” (254 mm), 13” (330 mm), 16”(406 mm), 18” (457 mm), 20”(508 mm), 24” (609 mm)
Max Speed: Up to 500 ft/min (152 m/min)*
Registered Cut Tolerance: +/- 0.002 inch (50 microns)*
Unwind/Rewind Mandrel Diameter: 3″ (76 mm) standard, other sizes available
Control System: Delta ModTech INTELLI-MOD™ control system
Drive System: Individual Servomotor Control
User Controls: Touchscreen HMI Pendant Arm
Footprint: 8′ x 6′ x 7.65′ (Crusader® Base Platform)
Cabinet Construction: Welded Steel Frame, Aluminum Front Plate
* Process dependent
If your product or materials are still in the development phase, our in-house R&D facilities allow you to work the bugs out of your products and allow us to prove we have a solution to manufacture your parts.
Visit our Product Development page or Contact us to learn more.
As a manufacturer, you look to the machine builder as the expert on the equipment. This shouldn’t stop with the ability to supply useful specifications, test procedures, custom instructional material and advanced training. Our validation practices are modeled after GAMP and allow the flexibility to work with you and your project needs.
Excellent service. You don’t know how important it is until you need it. We have you covered.
We invest in the resources to keep your machines up and running. From process changes, to spare parts, to total system retrofits, we are here to serve you. Online process support, upgrades, and
troubleshooting are just a phone call away.
Visit our Machine Support page to learn more.
You’ve read a lot about us, so now can we hear about you?
Whether we’re answering some introductory questions or if you’re in need
of a quote, just fill in the form below or call us at 1-800-279-3358 and we can get you the answers you need.